◆ Product Advantages
- Al-Zn Composite Coating with Outstanding Self-Healing Performance: Zinc-aluminum
(Al-Zn) composite metallized polypropylene film uses dual-metal coating technology
simultaneously vapor-depositing zinc and aluminum on a polypropylene (PP) base film.
Compared to a single aluminum coating, the introduction of zinc significantly enhances
the film's self-healing activity — when localized insulation breakdown occurs, zinc's
low melting point causes the metal layer around the breakdown point to vaporize and
clear rapidly, resulting in faster self-healing, a smaller self-healing area, and more
complete insulation recovery after healing, greatly improving capacitor reliability and
service life
- High Safety Margin with Gentle Failure Mode: The self-healing characteristics of Al-Zn
composite coating allow capacitors to maintain basic working capability after multiple
self-healing events under over-voltage stress (gradual capacitance decline rather than
sudden failure), with gentle and predictable failure modes and higher safety, meeting
the stringent requirements for capacitor failure modes in modern power electronics and
home appliances
- Polypropylene Base Film with Excellent Insulation and Electrical Performance:
Biaxially oriented polypropylene (BOPP) base film features low dielectric constant,
extremely low dielectric loss (very low tanδ), high voltage withstand strength, and
wide operating temperature range (-40°C to +105°C), providing excellent long-term
electrical stability for capacitors
- Precisely Controllable Coating Sheet Resistance: Al-Zn dual-metal coating process
precisely adjusts coating sheet resistance over a wide range — from low sheet
resistance (high-current applications) to high sheet resistance (enhanced self-healing
strength) — with custom production according to customer specifications, meeting
specific requirements for different application scenarios
- Built-In Safety Margin Design: Film edges can be designed with different widths of
safety margins (unmetallized areas) as required, effectively preventing edge discharge
breakdown and improving capacitor end insulation reliability
◆ Key Selling Points
- Significantly Improved Overall Capacitor Performance: Capacitors manufactured using
Al-Zn composite metallized film can achieve higher capacitance and longer service life
at the same dimensions, or smaller size at the same performance requirements
- Wide Applicability to Multiple Capacitor Products: Suitable for various mainstream
capacitor products including AC motor capacitors (CBB60, CBB61, CBB65), DC filter
capacitors, power factor compensation capacitors, and EMI suppression capacitors
- Stable Raw Material Quality with High Batch Consistency: Using high-purity BOPP base
film and high-purity metal targets with good coating thickness and sheet resistance
uniformity, minimal inter-batch variation, suitable for large-volume continuous
production by capacitor manufacturers
- Multiple Thickness Specifications Available: Base film thickness available from 2μm to
over 20μm to meet different voltage rating and capacitance design requirements
◆ Primary Applications
- AC motor starting and running capacitors (CBB60/CBB61/CBB65 series)
- Low-voltage power compensation and PFC capacitors
- Home appliance capacitors (air conditioners, washing machines, refrigerators, fans)
- DC filter and DC-Link capacitors
- EMI/RFI electromagnetic interference suppression capacitors